RESOURCE CENTER > CASE STUDIES

3-ton Stainless Steel Freight Lifts For a Chocolate Manufacturer

POSTED: 10/30/2024

Introduction

A 3-ton freight lift plays a crucial role in the operations of a chocolate manufacturing company. This lift is used to transport raw materials, finished products, and packaging materials between the production and storage areas. Given the frequent handling of large quantities of ingredients such as cocoa beans, sugar, and other components, the freight lift provides an efficient and safe solution.

Technical Requirements

Basic Parameters	Details
Product Model	SJD3-5
Lift Platform Dimensions	1800 x 2700 mm
Required Space Dimensions	2500 x 2800 mm
Landing Stations	2/2
Stroke Height	5000 mm
Required Pit Depth	No pit excavation needed
Lifting Speed	4-6 m/min
Overall Coating	Medium gray or blue
Installation Method	Indoor floor opening installation

Safety Feature	Description
Emergency Stop	The equipment controller is equipped with an emergency stop button. Pressing this button immediately stops operation. It can be resumed by rotating the button counterclockwise.
Overload Protection	The hydraulic power unit has an overload relief valve. If the weight exceeds the rated capacity, the valve causes the hydraulic pump to circulate internally, preventing lift. Normal operation resumes once the load is within limits.
Fall Protection	A safety wire rope is installed next to the lifting chain. It remains untensioned during normal operation. In case of chain failure, the wire rope prevents tilting or falling.
Balance Protection	Diagonal balance wire ropes are set at all four corners of the platform. They keep the platform level during ascent if it becomes unbalanced, preventing excessive friction and damage.
Manual Descent	The hydraulic power unit has a built-in pressure relief valve. In case of power loss, the platform can be lowered by adjusting this valve to descend under its own weight.
Phase Loss Protection	The distribution box is equipped with a phase loss protection relay. It prevents power supply to the motor in case of phase loss, protecting against burnout.
Explosion Protection	The hydraulic cylinder has an explosion-proof valve. If a hose disconnects or bursts, the valve locks the hydraulic fluid to prevent sudden pressure loss and potential falling.

Our Solution

Our stainless steel freight lift is specifically designed for the food industry, featuring excellent corrosion resistance and durability. It can safely and efficiently transport up to 3 tons of raw materials and finished products. The lift’s sturdy structure and non-slip platform ensure that items remain stable during the handling of cocoa beans, sugar, and other ingredients, preventing accidental slips.

During peak production times, operators can quickly use the lift to move raw materials from the warehouse to the production line, significantly reducing wait times and ensuring a smooth workflow. Additionally, the lift can efficiently transport finished chocolate products to the packaging area, minimizing the risks associated with manual handling and improving overall work efficiency.

Furthermore, the lift is designed to meet food safety standards, making it easy to clean and maintain, ensuring that it does not compromise the quality of chocolate production. Our solution not only enhances production efficiency but also increases employee safety, making the chocolate manufacturing process smoother and more effective.