CENTRO DE RECURSOS > ESTUDOS DE CASO
Plataforma de elevação subaquática em aço inoxidável 316L tipo tesoura
POSTED: 12/31/2024
Uso
Used for Installing Rock Models and Experimental Equipment, the Platform Elevates to Simulate Testing Requirements Under Different Water Depth Conditions
Requisitos
Structure and Material
- Hydraulic drive system, double-span single-layer structure.
- 316L stainless steel material, diameter 10 meters (to be adjusted based on site conditions).
- Lifting stroke ≥ 5.3 meters, rated load ≥ 11 tons.
Control and Monitoring
- Equipped with on-site and remote control functions.
- The lifting platform control cabinet must include a dehumidification and anti-salt control device.
- Set up underwater pull wire sensors (at least 2) to monitor lifting height, with positioning accuracy error ≤ ±5 mm.
Proteção de segurança
- Comprehensive safety protection features: emergency stop, overload protection, explosion protection, manual descent, phase loss protection.
- Mechanical fall protection device, using hydraulic telescopic supports, quantity ≥ 4.
Performance Requirements
- Velocidade de elevação ≥ 0.4 m/min.
- Hydraulic control must include a check valve.
- Hydraulic cylinders utilize double-layer sealing rings.
- The lifting platform surface uniformly distributed load ≥ 1 t/m².
- Overall flatness error ±5 mm.
Design Details
The edge of the platform features removable guardrails (21 in total), spaced 1.5 meters apart, connected by a middle chain, made of 316L stainless steel.
Surface panel thickness ≥ 6 mm, with tie-down rings.
Top surface pre-set with maintenance openings, and edge designed with sealed waterproof strips.
The top surface includes removable tie-down rings, which should not exceed the surface height when removed.
Solução
Essa plataforma de elevação apresenta um design de tesoura feito de aço inoxidável 316L, criado especificamente para uso subaquático. Ela oferece alta estabilidade e capacidade de carga graças à sua estrutura mecânica de tesoura. Além disso, a plataforma é equipada com um sistema de controle com tela sensível ao toque, que permite aos usuários definir alturas-alvo e exibir a altura atual em tempo real.
Equipment Structure
The equipment mainly consists of:
- Lifting platform body
- Lifting platform accessories
- Hydraulic station
- Sistema de controle
Hydraulic Pump Station
Provides power for the lifting equipment.
Sistema de controle
Controls the operation of the equipment.
Lifting Platform Body
The lifting platform body consists of:
- Base
- Scissor mechanism
- Lifting cylinders
- Leveling lock pin mechanism
- Guiding mechanism
1. Base
Used to secure the equipment, the base is fixed to the foundation. Once the equipment is adjusted, the base is welded to the pre-embedded steel plates in the foundation, ensuring stability.
2. Scissor Mechanism
Transmits power and provides support for the equipment.
3. Upper Frame
Composed of a frame and a 6mm panel, it serves a load-bearing function. The surface is equipped with tie-down rings and maintenance openings as required.
4. Guiding Mechanism
Comprises four sets of guiding wheel assemblies to enhance the stability of the equipment during lifting.
5. Leveling Lock Pin Mechanism
When the equipment is in a long-term working position, four sets of leveling lock pins extend into pre-fabricated holes under the action of the cylinders, ensuring positional accuracy and stability over time.
As shown in the diagram, the leveling lock pin mechanism includes cylinders, pin shafts, and fixed plates, welded underneath the circular platform to maintain its position without lowering.
6. Synchronization Mechanism
This equipment consists of a two-span structure with an integrated platform. The hydraulic system employs synchronous motors to maintain synchronization accuracy effectively.
The pump station directs oil to the synchronous motor, which then distributes oil through outlets A and B to the two sets of scissor cylinders, ensuring equal oil flow to both sides for stable lifting and synchronization of the scissor mechanisms.
Parâmetros básicos
Modelo do produto | SJG11-5.0 |
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Lifting Platform Size | D = 10000mm |
Structure Type | Double-span single-layer |
Estações de ancoragem | 2/2 |
Stroke Range | ≥ 5000mm (1350-6500) |
Carga nominal | 11000kg |
Peso do equipamento | Approximately 32 tons |
Altura do equipamento | 1350mm (including raised frame) |
Velocidade de elevação | 0.4m/min |
Método de instalação | Instalação de fundação embutida |
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